Steering & Steer Axle
This section gathers entries about steering cylinders and the steering priority valve. This page lists 22 entries drawn from HIT Srl's internal maintenance-tip and preventive-checklist library.
General guidance only — always follow the operation and maintenance manual for your specific machine.
Steering Cylinders – Steering & Steer Axle
What can cause steering to become stiff, and how is each cause diagnosed?
Stiff steering traces back to a small number of distinct causes, each with its own fix. Low oil pressure calls for checking and regulating the hydraulic pressure. A faulty hydraulic pump means removing and replacing the pump. A faulty power-steering valve is replaced rather than repaired.
A separate fault — steering not operating well, traced to an internal leak in the steering cylinder — calls for removing the cylinder and overhauling it.
HIT Srl supplies the hydraulic pump and the power-steering valve for this class of steering system.
Field note — HIT Srl, Reggio Emilia (Italy). Last updated: August 2026.
What is the correct sequence for replacing a steering cylinder?
Disconnect the hydraulic connections from the steering cylinder, and protect the open ends of the cylinder and hoses with caps or plugs.
Remove the steering wheels, release the link arms from the steering cylinder, then mark up and detach the hydraulic hoses from the cylinder. Plug the connections immediately to protect the hydraulic system from impurities.
Remove the four screws securing the steering cylinder to the steering axle cradle, then transfer the connection adapters to the new steering cylinder.
HIT Srl supplies steering cylinders for this class of steered axle.
Field note — HIT Srl, Reggio Emilia (Italy). Last updated: August 2026.
How does the steering valve control oil flow to and from the steering cylinder?
The steering valve is a flow-control valve that supplies hydraulic fluid to the steering cylinder: oil is pressed into whichever side of the cylinder is needed to change direction, while on the other side of the piston, oil has to be evacuated back through the steering valve, which transports it back to the hydraulic tank.
A pressure reduction valve in the same circuit checks that the pressure supplied back to the steering valve never becomes more than 1.1 MPa higher than the load signal.
HIT Srl supplies the steering valve and pressure reduction valve for this class of steering system.
Field note — HIT Srl, Reggio Emilia (Italy). Last updated: August 2026.
What tyre pressure behaviour is considered normal on a rubber tyred gantry crane?
Check the tyre pressure and condition every 300 operating hours. A tyre pressure drop of 5% in a month is normal.
How often should the air gap of the steering brake be checked?
Check the air gap of the steering brake every 4000 operating hours. Adjust if needed.
How often should the brake of the steering gear brake motor be inspected and maintained?
Inspect and maintain the brake of the steering gear brake motor every 4000 operating hours.
How often should the steering gear be checked for leakage on a rubber tyred gantry crane?
Check the steering gear for leakage every 4000 operating hours.
How often should the oil level of the steering gear be checked?
Check the oil level of the steering gear every 4000 operating hours.
How often should the oil of the steering gear be changed?
Change the oil of the steering gear every 4000 operating hours.
How often should the fixing screws of the steering gear brake motor be checked for tightness?
Check the fixing screws of the steering gear brake motor for tightness at least once a year.
How often should the wheel nuts tightening torque be checked on a rubber tyred gantry crane?
Check the wheel nuts tightening torque every 500 operating hours.
How often should the condition of the outer shell of the wheel rim be checked?
Check the condition of the outer shell of the wheel rim at least once a year.
Why is the air gap of the steering brake not periodically readjusted, unlike the other travel brakes?
On the steering brake, the air gap (nominal plus 0.1 mm) does not need to be readjusted.
How soon after a wheel change should the mounting nuts be retightened, and what can cause abnormal tyre wear?
The mounting nuts of changed wheels must be retightened after 4-5 hours of operation. Abnormal tyre wear can be caused by a fault, such as brakes that operate unevenly; repair any such faults immediately.
What are the alert thresholds of the tyre pressure monitoring system's first and second stage low-pressure alerts?
The tyre pressure monitoring system's first stage low-pressure alert triggers at 12.5% pressure loss from the initial pressure recorded at installation, giving an audible beep and flashing the tyre location on the display until corrected or muted. The second stage low-pressure alert triggers at 25% pressure loss from the initial installation pressure, also with an audible beep, and continues until the pressure is corrected if not muted.
What are the limitations of the tyre pressure monitoring system that the operator should be aware of?
The tyre pressure monitoring system does not prevent low tyre pressure; it only alerts of low tyre pressure. It does not prevent tyre or wheel overload, which is extremely dangerous and can cause failure of suspension components, not just tyres. Tyres can fail for other reasons besides low pressure or overloading, so the operator should remain alert for other tyre problems indicated by unusual noises, vibration, uneven tread wear, or bulges on the tyre.
What tyre pressure is specified for the drive and non-drive axles of a rubber tyred gantry crane?
The specified tyre pressure is 10 bar (145 psi) for both the drive axle and the non-drive axle.
When should the wheel nuts of a driven axle be checked and retightened with a torque wrench, after a tyre change?
After a tyre change, check and tighten the wheel nuts with a torque wrench after 50 km and again after 200 km.
What are the maximum admitted loads per axle on a mobile harbour crane's undercarriage?
The maximum admitted load for each axle is 60,000 kg dynamic (up to 5 km/h travel speed) or 80,000 kg static.
What are the tyre inflation pressure and wheel bolt torque specifications for a mobile harbour crane, and when should the bolt torque be checked?
Tyres shall be inflated at 10 atm. Wheel bolt torque should be checked to 650 Nm; the first check should be carried out one month after the start of the contractual guarantee period, and following checks carried out every year.
Steering Priority Valve
Why does the steering system always get hydraulic priority over other functions?
Between the hydraulic oil pump and the steering valve sits a priority valve, which gives priority to oil supply reaching the steering valve before any other function — load handling included.
In practice, this means the steering system always has pressure available first; only the flow left over after steering's needs are met is available to the control valve for lift and extension.
The steering wheel acts on the steering valve via the steering wheel shaft, which in turn directs the oil pressure to the steering cylinder.
HIT Srl supplies the priority valve for this class of steering system.
Field note — HIT Srl, Reggio Emilia (Italy). Last updated: August 2026.
What safety precautions apply to tyre pressure before handling wheels on a rubber tyred gantry crane?
The machine must not be able to move during maintenance: before lifting and changing the wheels, always place wheel chocks in front of the jack and the machine wheels. Always deflate the tyres to 1 bar or less before handling them. Components of a wheel under pressure can be thrown off when the wheel is handled. Do not deflate a tyre through the valve if the tyre or rim is damaged. A damaged tyre can explode. Never stand directly in front of a tyre being inflated or deflated. Wheel components can be thrown off when the tyre pressure changes. Never install damaged tyres or rims, and never repair rims by welding. The machine must not be used if any tyre is deflated.
Looking for step-by-step procedures? See Steering & Steer Axle Procedures.