Fantuzzi Reggiane MHC 200 — Maintenance intervals: technical cards
General guidance only — always follow the operation and maintenance manual for your specific machine.
Short answers to precise questions on the planned maintenance intervals of the Fantuzzi Reggiane MHC 200 mobile harbour crane, one fact per card, each with its source stated in the text. For the overall picture, see the Fantuzzi Reggiane MHC 200 technical legacy guide.
Fantuzzi Reggiane MHC 200: how is the maintenance check list organised from 2003?
By the hour counter of the mechanism concerned, according to the maintenance check list of the manuals from 2003: general, diesel engine, electric engine, winch, boom, slewing, translation and stabilisers, the HIT SRL technical desk notes. In the same check list of the manuals, each job has a first interval for a new crane, a repeat interval in hours and, for some jobs, a calendar limit for cranes that work few hours, as set out in the HIT SRL technical cards. Note (1) of the list marks jobs for highly experienced personnel, according to the same manuals, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-check-list-from-2003 · HIT ref MHC200-075 · fingerprint 6feac0 · see HIT ref MHC200-076, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-check-list-2001
Fantuzzi Reggiane MHC 200: how does the 2001 check list differ?
It uses one hour counter for all jobs, according to the 2001 maintenance check list, with first columns at 100 and 200 hours and repeat intervals of 24, 50, 100, 200, 600, 1200 and 2400 hours, as HIT SRL's technical desk reads it. The same table has a column for checks signalled by a message on the display, as logged by the HIT SRL technical desk. In the same table notes (1) and (2) qualify some jobs, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-check-list-2001 · HIT ref MHC200-076 · fingerprint 5d9349 · see HIT ref MHC200-075, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-check-list-from-2003
Fantuzzi Reggiane MHC 200: how often is the main structure inspected?
Every 2400 hours of the general counter and at least once a year for welded and bolted joints, bolt tightness and structural integrity, according to the 2003-2006 tables, as logged by the HIT SRL technical desk. The description of the manual asks for a first structural inspection one year after commissioning and inspections at most one year apart, as recorded at HIT SRL. The same manual asks for a yearly check of the bolt torque of each high-strength joint, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-main-structure · HIT ref MHC200-077 · fingerprint ed518a · see HIT ref MHC200-097, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-inspections-2002
Fantuzzi Reggiane MHC 200: how often are the wheels checked?
Every day by sight and every 10 hours of the translation counter for tyre pressure, according to the 2003-2006 tables, the HIT SRL technical desk notes. The tables check wheel fitting, steering lever fastening and wheel parallelism every 20 hours and the steering circuit relief valve every two years, as set out in the HIT SRL technical cards. They check the wheel nut torque first one month after the start of the warranty period and then every year, according to the same tables, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-wheels · HIT ref MHC200-078 · fingerprint fec79e · see HIT ref MHC200-027, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/chassis-and-travel/#hit-mhc200-wheel-nuts-and-pressure
Fantuzzi Reggiane MHC 200: when is the axle oil changed?
First at 100 hours, then every 120 hours of the translation counter and at least once a year, according to the 2003-2006 maintenance tables, as recorded at HIT SRL. The same tables check the oil level every 20 hours and have the parking brake operation checked every 20 hours by highly experienced personnel, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-axle-oil · HIT ref MHC200-079 · fingerprint 2887c7 · see HIT ref MHC200-091, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-slewing-gears
Fantuzzi Reggiane MHC 200: what maintenance do the cardan shafts need?
A visual check every 100 hours of the general counter and joint lubrication first at 100 hours and then every 1200 hours, according to the maintenance tables, as HIT SRL's technical desk reads it. The tables clean and grease the sliding zone every 600 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-cardan-shafts · HIT ref MHC200-080 · fingerprint 74da31 · see HIT ref MHC200-079, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-axle-oil
Fantuzzi Reggiane MHC 200: what are the diesel engine intervals?
Oil level, air filter and fuel pre-filter every 10 hours and daily, and oil and filter, fuel cartridge, air filter, belt tension and turbocharger bolts every 600 hours, according to the 2003-2006 tables, as set out in the HIT SRL technical cards. In the same tables, injection pump bolts and timing, injectors, valve clearances, turbocharger and alternator follow every 1200 hours by highly experienced personnel, the HIT SRL technical desk notes. The tables give the engine maker's manual as reference, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-diesel-engine-jobs · HIT ref MHC200-081 · fingerprint acd114 · see HIT ref MHC200-082, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-radiator-exhaust-and-fuel
Fantuzzi Reggiane MHC 200: what are the radiator, exhaust and fuel intervals?
Leaks and coolant level every 10 hours and daily, radiator cleaning every 600 hours and coolant change every 2400 hours or yearly, according to the 2003-2006 tables on the diesel counter, as logged by the HIT SRL technical desk. The tables check the exhaust every 2400 hours or yearly, the fuel system daily, the tank filter every 600 hours and the tank air filter every 50 hours, as recorded at HIT SRL. The same tables drain water first at 200 and then every 600 hours and clean the tank every 2400 hours or yearly, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-radiator-exhaust-and-fuel · HIT ref MHC200-082 · fingerprint 04b0c5 · see HIT ref MHC200-081, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-diesel-engine-jobs
Fantuzzi Reggiane MHC 200: when are the hydraulic filter cartridges changed?
First at 200 hours and then every 1200 hours in the 2006 table, while the 2003 table puts the first change at 100 hours, the HIT SRL technical desk notes. The 2006 table checks the oil level every 50 hours and daily, and the cartridges, lines, brackets and tank air filter every 200 hours, as set out in the HIT SRL technical cards. The same table analyses the oil, changing it if needed, every 2400 hours or yearly, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-hydraulic-tank-jobs · HIT ref MHC200-083 · fingerprint d80a4a · see HIT ref MHC200-084, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-pumps-coupler-jobs
Fantuzzi Reggiane MHC 200: what maintenance do the pumps coupler and the pumps need?
For the pumps coupler, the 2006 table checks the oil level daily and changes oil and heat-exchanger filter first at 200 hours and then every 1200 hours and yearly, with working oil temperature and exchanger cleaning every 100 hours, as recorded at HIT SRL. For the hydraulic pumps the same table gives a visual and noise check every 200 hours and system pressures every 2400 hours or yearly, as logged by the HIT SRL technical desk. It gives supercharging and pilot filters first at 200 and then every 1200 hours, according to the same table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-pumps-coupler-jobs · HIT ref MHC200-084 · fingerprint da8bef · see HIT ref MHC200-083, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-hydraulic-tank-jobs
Fantuzzi Reggiane MHC 200: how often are hydraulic motors and cylinders checked?
Motors every 200 hours for appearance and noise and cylinders every 50 hours by sight, according to the 2006 table, the HIT SRL technical desk notes. The table cleans the rods every 400 hours, greases the stabiliser cylinder rods every 200 hours and has the relief valve on the boom luffing cylinder checked at least every five years by qualified personnel, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-motors-and-cylinders · HIT ref MHC200-085 · fingerprint d0e299 · see HIT ref MHC200-084, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-pumps-coupler-jobs
Fantuzzi Reggiane MHC 200: what are the electrical maintenance intervals?
Limit switches, electrical controls and sockets are checked for function every day, according to the 2006 table, and battery bolts every 100 hours, as recorded at HIT SRL. The table checks charge, electrolyte and terminals every 400 hours and slip ring brushes every 400 hours of slewing, as logged by the HIT SRL technical desk. The same table checks electrical boxes and cable reel brushes every 1200 hours, and alternator, contactors and cards every 2400 hours or yearly, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-electrical-jobs · HIT ref MHC200-086 · fingerprint 393549 · see HIT ref MHC200-065, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/electrical-and-control/#hit-mhc200-electrical-system
Fantuzzi Reggiane MHC 200: what lubrication jobs does the 2006 table list?
The grease level of the turret automatic system every 10 hours and daily, and its distribution, filter and pipes every 200 hours, according to the 2006 table, as HIT SRL's technical desk reads it. On the chassis the table greases by the manual pump and checks distribution, filter, pipes and stabiliser cylinder pins every 800 hours, as logged by the HIT SRL technical desk. In the same table both systems change the filter elements every 2400 hours or yearly, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-lubrication-jobs · HIT ref MHC200-087 · fingerprint fdb7e9 · see HIT ref MHC200-060, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/structure-and-hoist/#hit-mhc200-automatic-lubrication
Fantuzzi Reggiane MHC 200: when is the winch reduction gear oil changed?
First at 100 hours and then every 2000 hours of the winch counter in the 2006 table, first at 60 and then every 700 hours and yearly in the 2003 table, and first at 200 and then every 2400 hours in the 2001 table, as set out in the HIT SRL technical cards. The tables check the oil level every 15 hours and noise and gearcase temperature every 200 hours, the HIT SRL technical desk notes. They check bolt tightness first at 60 and then every 700 hours and yearly, according to the same tables, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-winch-gear-oil · HIT ref MHC200-088 · fingerprint 9bf1f2 · see HIT ref MHC200-091, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-slewing-gears
Fantuzzi Reggiane MHC 200: how often is the winch drum checked?
Every 400 hours of the winch counter for bearing noise, mounting bolts and rope clamp bolts, and every 400 hours and yearly for drum race wear, according to the 2003-2006 tables, as logged by the HIT SRL technical desk. The 2001 table gives 1200 hours for bolts and bearings and 2400 hours for drum race wear, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-winch-drum · HIT ref MHC200-089 · fingerprint 043e05 · see HIT ref MHC200-094, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-pulleys
Fantuzzi Reggiane MHC 200: when is the winch brakes coupler oil changed?
First at 100 hours and then every 2000 hours and yearly in the 2006 table, first at 60 and then every 400 hours and yearly in 2003, and first at 200 and then every 1200 hours in 2001, the HIT SRL technical desk notes. The tables check the oil level every 15 hours, as set out in the HIT SRL technical cards. The 2006 table checks casing temperature and cleans the heat exchanger every 60 hours and changes its filter first at 100 and then every 400 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-winch-brakes-coupler · HIT ref MHC200-090 · fingerprint 06e513 · see HIT ref MHC200-088, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-winch-gear-oil
Fantuzzi Reggiane MHC 200: when is the slewing gear oil changed?
First at 100 hours and then every 2000 hours of the slewing counter in the 2006 table, first at 70 and then every 800 hours and yearly in 2003, and first at 200 and then every 2400 hours in 2001, for gear and brake oil, as recorded at HIT SRL. The tables check the oil level every 20 hours and noise and gearcase temperature every 200 hours, as logged by the HIT SRL technical desk. They check bolts and pinion bearing lubrication every 800 hours and yearly, according to the same tables, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-slewing-gears · HIT ref MHC200-091 · fingerprint 6f7493 · see HIT ref MHC200-088, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-winch-gear-oil
Fantuzzi Reggiane MHC 200: how often is the slewing bearing lubricated?
Every 60 hours of the slewing counter, with a lubrication check at the same interval, according to the 2003-2006 tables, which check bolt tightness and gear teeth wear every 800 hours and yearly, as HIT SRL's technical desk reads it. The 2001 table gives lubrication checks every 50 hours, lubrication every 200 hours and bolts and teeth every 2400 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-slewing-bearing · HIT ref MHC200-092 · fingerprint 59e572 · see HIT ref MHC200-091, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-slewing-gears
Fantuzzi Reggiane MHC 200: how often are the hoisting ropes checked?
By sight every 50 hours of the general counter and for wear every 1200 hours, according to the 2003-2006 tables, as set out in the HIT SRL technical cards. The same tables clean and grease the ropes every 2400 hours or yearly and check the end connections every 200 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-rope-checks · HIT ref MHC200-093 · fingerprint 7bcba7 · see HIT ref MHC200-050, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/structure-and-hoist/#hit-mhc200-hoisting-ropes
Fantuzzi Reggiane MHC 200: how often are the pulleys checked?
Every 1200 hours for stop plate bolts, functionality and race wear, according to the 2006 table, as logged by the HIT SRL technical desk. The 2001 table gives 200 hours for stop plates and bearings and 600 hours for race wear, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-pulleys · HIT ref MHC200-094 · fingerprint f4e41e · see HIT ref MHC200-089, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-winch-drum
Fantuzzi Reggiane MHC 200: how often are the safety devices checked?
Every 10 hours and every day in the 2003-2006 tables, and every 24 hours in 2001, by the operator: emergency devices, communication system, portable radio control, crane brakes and lighting, as recorded at HIT SRL. The description of the manual adds that repairs are for maintenance staff and that the crane must not work with a safety device out of order, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-safety-device-checks · HIT ref MHC200-095 · fingerprint 60a678 · see HIT ref MHC200-116, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/safety-and-interlocks/#hit-mhc200-safety-devices-2002
Fantuzzi Reggiane MHC 200: which other periodic items does the 2006 table list?
Paintwork touch-up every 200 hours, machinery-room filter cells every 1200 hours of the diesel counter and pin stop plates, lubrication and condition every 200 hours, according to the 2006 table, as HIT SRL's technical desk reads it. For the boom mobile counterweight the table gives a visual check every 15 hours and its ropes and end connections every 60 hours, as logged by the HIT SRL technical desk. The same table gives rope cleaning and greasing every 800 hours and yearly and wheel pins every 800 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-other-periodic-items · HIT ref MHC200-096 · fingerprint d2093a · see HIT ref MHC200-058, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/structure-and-hoist/#hit-mhc200-counterweight
Fantuzzi Reggiane MHC 200: which inspections does the 2002 use and maintenance manual schedule?
A daily operational inspection by the operator and scheduled inspections and maintenance with their own tables, according to the 2002 use and maintenance manual, the HIT SRL technical desk notes. The manual then gives a fault-diagnosis section by component: structures, pins, sheaves, reduction units, slew ring, steering, axles, suspension, tyres, engine, ropes, hydraulic and electrical systems, lubrication and corrosion protection, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-inspections-2002 · HIT ref MHC200-097 · fingerprint f41e7a · see HIT ref MHC200-077, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-main-structure
Fantuzzi Reggiane MHC 200: which lubricants and quantities does the 2006 chart give?
98 l of SAE 15W-40 API CF-4 for the diesel engine and 3000 l of ISO VG 46 for the hydraulic tank, according to the lubricants chart of the 2006 manual, with 210 l of antifreeze and water for the coolant, as recorded at HIT SRL. The chart gives 62 + 62 l for the winch and 33 + 33 l for the slewing reduction units of ISO VG 220 synthetic polyalphaolefin gear oil, as logged by the HIT SRL technical desk. It gives 3 x 55 l and 6 x 4.5 l of SAE 85W-140 API GL-5 for differentials and hubs, and SAE 80W API GL-4 for the pumps coupler, 18 l, and winch couplers, 16 + 16 l, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-lubricants-chart · HIT ref MHC200-098 · fingerprint 5ee55e · see HIT ref MHC200-099, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-greases
Fantuzzi Reggiane MHC 200: which greases does the 2006 chart give?
About 30 kg of rope grease for the ropes and 2 kg of NLGI 2 universal grease for the slew ring gear, according to the lubricants chart of the 2006 manual, as HIT SRL's technical desk reads it. The chart gives 10 kg of EP 1 grease for the turret lubrication system and 5 kg for the chassis system, as logged by the HIT SRL technical desk. It gives molybdenum grease for the stabiliser cylinder pins and NLGI 2 spray grease for the sliding stabiliser cylinder rods, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-greases · HIT ref MHC200-099 · fingerprint 637f2f · see HIT ref MHC200-098, https://www.hitsrl.it/technical-resources/guides/reggiane-mhc-200/maintenance-intervals/#hit-mhc200-lubricants-chart