Fantuzzi CS 7.5 — Maintenance intervals: technical cards
General guidance only — always follow the operation and maintenance manual for your specific machine.
Short answers to precise questions on the planned maintenance intervals of the Fantuzzi CS 7.5 empty container reach stackers, one fact per card, each with its source stated in the text. For the overall picture, see the Fantuzzi CS 7.5 technical legacy guide.
Fantuzzi CS 7.5: which intervals does the planned-maintenance table use?
10, 50, 100, 250, 500, 1,500, 3,000 and 6,000 hours, according to the planned-maintenance table, with notes for jobs done at least once a year, jobs for skilled staff and chain inspection every three months, as logged by the HIT SRL technical desk. The CS 7.5 maintenance manual also asks for all hydraulic hoses to be replaced within 5,000 operating hours, as recorded at HIT SRL. The table is identical in the 2003 and 2006 editions, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-maintenance-table · HIT ref CS75-086 · fingerprint 9cd328 · see HIT ref CS75-088, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-engine-jobs
Fantuzzi CS 7.5: how often are the main structure and the pins checked?
The main structure every 1,500 hours or at least once a year, and the pins every 250 hours, according to the planned-maintenance table, as set out in the HIT SRL technical cards. The CS 7.5 table checks welded and bolted joints, bolt tightness and structural integrity on the structure, and stop plates, lubrication and pin and plate condition on the pins, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-structure-and-pins · HIT ref CS75-087 · fingerprint 1603b6 · see HIT ref CS75-071, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/boom-and-spreader/#hit-cs75-frame-inspection
Fantuzzi CS 7.5: which engine jobs does the maintenance table list?
According to the CS 7.5 table, leaks, oil level and air filter every 10 hours; fuel pre-filter, oil, oil filter, fuel filter cartridge, air filter cleaning and belt tension every 250 hours; turbocharger fastening at 500 hours; air filter change and injection pump fastening at 1,500 hours, as logged by the HIT SRL technical desk. In the same table, injection pump timing, injectors, valves, compressor and alternator follow at 1,500 hours by skilled staff, as recorded at HIT SRL. Oil analysis follows at 3,000 hours in the same table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-engine-jobs · HIT ref CS75-088 · fingerprint 4865ca · see HIT ref CS75-095, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-hydraulic-tank-jobs
Fantuzzi CS 7.5: how often are the radiator and the fuel system serviced?
According to the planned-maintenance table, radiator and coolant checks every 10 hours, radiator cleaning at 500 hours and coolant change at 1,500 hours or once a year, the HIT SRL technical desk notes. In the same table the fuel system is checked every 10 hours, with tank filter change and water draining at 500 hours and tank cleaning at 1,500 hours or once a year, as set out in the HIT SRL technical cards. The CS 7.5 table adds an exhaust check every 100 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-cooling-and-fuel-jobs · HIT ref CS75-089 · fingerprint 95d331 · see HIT ref CS75-093, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-steering-axle-jobs
Fantuzzi CS 7.5: how often is the transmission oil changed?
Every 1,500 hours, with the filter changed every 500 hours, according to the CS 7.5 maintenance table, as recorded at HIT SRL. The same table checks the oil level every 10 hours and asks for fluid analysis at 3,000 hours, and the transmission section checks the level daily at FULL, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-transmission-jobs · HIT ref CS75-090 · fingerprint 1f2e12 · see HIT ref CS75-095, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-hydraulic-tank-jobs
Fantuzzi CS 7.5: how often is the drive axle oil changed?
Every 1,500 hours, according to the planned-maintenance table of the CS 7.5 maintenance manual, for the hub and differential oil, as HIT SRL's technical desk reads it. The same table asks for the hub and differential oil level to be checked every 100 hours and adds a sight check of the drive axle every 10 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-axle-oil-change · HIT ref CS75-091 · fingerprint 10390c · see HIT ref CS75-090, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-transmission-jobs
Fantuzzi CS 7.5: how often are the cardan shafts serviced?
A sight check every 100 hours and joint lubrication, cleaning and lubrication of the slide areas and a tightness check every 500 hours, according to the planned-maintenance table, as set out in the HIT SRL technical cards. These are its cardan shaft rows for the CS 7.5, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-cardan-jobs · HIT ref CS75-092 · fingerprint 899aca · see HIT ref CS75-050, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/transmission-and-driveline/#hit-cs75-cardan-shafts
Fantuzzi CS 7.5: how often is the steering axle serviced?
Sight check and cleaning every 100 hours, greasing every 250 hours and a bearing and linkage clearance check at 1,500 hours, according to the planned-maintenance table, as logged by the HIT SRL technical desk. The steering axle section of the CS 7.5 maintenance manual also checks the optional hub disc brakes every 200 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-steering-axle-jobs · HIT ref CS75-093 · fingerprint 602159 · see HIT ref CS75-091, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-axle-oil-change
Fantuzzi CS 7.5: how often are the wheels and tyres checked?
A sight check every 10 hours, wheel fitting every 100 hours, tyre pressure every 250 hours by skilled staff and steering lever fastening and wheel parallelism every 500 hours, according to the planned-maintenance table, the HIT SRL technical desk notes. These are its wheel rows for the CS 7.5, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-wheel-jobs · HIT ref CS75-094 · fingerprint 1bdd72 · see HIT ref CS75-093, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-steering-axle-jobs
Fantuzzi CS 7.5: how often is the hydraulic oil changed?
Every 3,000 hours or at least once a year, together with a fluid analysis, according to the CS 7.5 table, as recorded at HIT SRL. The same table checks the fluid level every 50 hours and pipes and brackets at 250 hours, and changes the oil filter and the air filter cartridge and cleans the pump suction filters at 1,500 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-hydraulic-tank-jobs · HIT ref CS75-095 · fingerprint 8c2f2a · see HIT ref CS75-090, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-transmission-jobs
Fantuzzi CS 7.5: how often are the hydraulic pumps and motors checked?
Sight, noise and leak checks every 250 hours, the pump filter cartridge at 500 hours and relief valves, flow and pressure at 1,500 hours by skilled staff, according to the planned-maintenance table, as HIT SRL's technical desk reads it. These are its pump and motor rows for the CS 7.5, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-pump-and-motor-jobs · HIT ref CS75-096 · fingerprint b5750f · see HIT ref CS75-095, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-hydraulic-tank-jobs
Fantuzzi CS 7.5: how often is the accumulator precharge checked?
At 1,500 hours by skilled staff in the 2003 to 2006 table and at 3,000 hours in the 2012 table, as set out in the HIT SRL technical cards. HIT SRL service technicians report that both intervals are valid, depending on the type of accumulator fitted. The 2003 to 2006 table also checks cylinders and cleans rods every 50 hours, greases the ball joints every 250 hours, inspects the oil cooler every 250 hours and cleans the exchanger on both sides at 1,500 hours.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-cylinder-and-accumulator-jobs · HIT ref CS75-097 · fingerprint 7577ad · see HIT ref CS75-059, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/hydraulics/#hit-cs75-accumulators
Fantuzzi CS 7.5: how often are controls, brake cooling and electrics checked?
Distributors, control devices, joysticks and batteries every 250 hours; limit switches and electrical controls every 10 hours, with their fastenings at 250 and switches and cards at 1,500 hours by skilled staff, according to the planned-maintenance table, as logged by the HIT SRL technical desk. Where a brake cooling oil tank is fitted, the CS 7.5 table checks its level every 50 hours, as recorded at HIT SRL. The same table changes its filter at 500 and its oil at 1,500 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-controls-and-electrics-jobs · HIT ref CS75-098 · fingerprint 32379d · see HIT ref CS75-099, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-safety-device-jobs
Fantuzzi CS 7.5: how often are the safety devices checked?
Every 50 hours, according to the planned-maintenance table: emergency devices, brakes and lights are checked and traces of oil and grease cleaned, the HIT SRL technical desk notes. The same CS 7.5 table also asks for paint to be touched up every 250 hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-safety-device-jobs · HIT ref CS75-099 · fingerprint 375222 · see HIT ref CS75-098, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-controls-and-electrics-jobs
Fantuzzi CS 7.5: how often are the wheels inspected for cracks?
At every tyre change and at least every 12 months, with wheels and tyres serviced at least once a year, according to the maintenance manual, as recorded at HIT SRL. The same manual asks for magnetic particle inspection of the snap ring seat and of the bead seats on the base wheel and on the tapered ring, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-wheel-annual-service · HIT ref CS75-100 · fingerprint 814ce3 · see HIT ref CS75-094, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-wheel-jobs
Fantuzzi CS 7.5: what is checked before each shift?
According to the operator's manual, engine oil, coolant and hydraulic oil levels, leaks, structure, chassis and spreader, tyres, cab and fire extinguishers before starting, as HIT SRL's technical desk reads it. The same manual then gives hydraulic filter indicators, warm transmission oil level, fuel, lights, warning devices, wipers, controls, brakes, dashboard and unusual noises after starting, as logged by the HIT SRL technical desk. The same manual also asks for the fuel tank to be filled at the end of each shift, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-pre-shift-checks · HIT ref CS75-101 · fingerprint 40a68c · see HIT ref CS75-102, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-daily-oil-checks
Fantuzzi CS 7.5: how are the engine and transmission oil levels checked?
According to the operator's manual, the engine oil every day, 15 minutes after the engine has stopped, between the L and H marks and as close to H as possible, as set out in the HIT SRL technical cards. The same manual checks the transmission oil every day at FULL with the engine at low revs, the HIT SRL technical desk notes. The oil temperature for the check is 82-93 °C in the operator's manual and 82-85 °C in the maintenance section, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-daily-oil-checks · HIT ref CS75-102 · fingerprint 463e13 · see HIT ref CS75-101, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-pre-shift-checks
Fantuzzi CS 7.5: how often is the fire extinguisher refilled?
Every 36 months, according to the operator's manual of the CS 7.5, which lists the dry powder fire extinguisher among the optional equipment, as logged by the HIT SRL technical desk. The pressure gauge of the extinguisher must read in the green sector, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-fire-extinguisher · HIT ref CS75-103 · fingerprint d25329 · see HIT ref CS75-101, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-pre-shift-checks
Fantuzzi CS 7.5: how long does a tank of fuel last?
About 24 hours of operation, according to the fuel gauge text of the 2003 and 2004 operator's manuals of the CS 7.5, the HIT SRL technical desk notes. The tank is refilled when only the 0 sector of the gauge stays lit, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-fuel-autonomy · HIT ref CS75-104 · fingerprint 4790cd · see HIT ref CS75-089, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs7-5/maintenance-intervals/#hit-cs75-cooling-and-fuel-jobs