Fantuzzi Reggiane attachments — Maintenance and faults: technical cards
General guidance only — always follow the operation and maintenance manual for your specific machine.
Short answers to precise questions on the maintenance intervals and fault finding of the Fantuzzi and Fantuzzi Reggiane machines, one fact per card, each with its source stated in the text. For the overall picture, see the Fantuzzi Reggiane attachments technical legacy guide.
SRP spreaders: what does the 2013 maintenance table ask?
A function check every 10 hours, greasing and twistlock alignment and leak checks every 100 hours, microswitch and extension runner checks at 250 hours and twistlock replacement at 6,000 hours, according to the 2013 CS 45 KM summary table, as HIT SRL's technical desk reads it. The 100-hour greasing covers twistlock bushings, cylinder ball joints, centre beam and rotation bearing ring, according to the same table.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-maintenance-table-2013 · HIT ref ATT-082 · fingerprint 420011 · see HIT ref ATT-002, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/reach-stacker-spreaders/#hit-attach-srp45ss-heading
SRP spreaders: when are the twistlocks replaced?
After 6,000 hours, or earlier when dimension a is below 27 mm or dimension D has fallen by more than 5%, according to the 2013 CS 45 KM manual, the HIT SRL technical desk notes. The same manual has the twistlocks tested non-destructively every year or every 3,000 working hours and asks for a daily visual check of the spreader.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-twistlock-replacement-ndt · HIT ref ATT-083 · fingerprint d9d2ff · see HIT ref ATT-092, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-sf45gs-twistlock-wear
SRP spreaders: how often is the rotation reduction gear oil changed?
After about 100 hours of running-in and then every 2,000 to 2,500 hours or at least once a year, according to the spreader chapter of the 2013 CS 45 KM manual, as set out in the HIT SRL technical cards. The summary table of the same manual gives an oil level check every 50 hours and an oil change every 500 hours, the HIT SRL technical desk notes. The levels are checked about once a month, according to the chapter of that manual.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-rotation-gear-oil · HIT ref ATT-084 · fingerprint 832a66 · see HIT ref ATT-082, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-maintenance-table-2013
SRP spreaders: how are the nylon sliding blocks maintained?
They are greased periodically, avoiding over-greasing especially in dusty environments, according to the 2013 CS 45 KM maintenance manual, as logged by the HIT SRL technical desk. The same manual places them on the extension beams and on the twistlock heads and replaces them before they are completely worn.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-nylon-sliding-blocks · HIT ref ATT-085 · fingerprint e8996b · see HIT ref ATT-086, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-greasing-points
SRP spreaders: which points are greased every 100 hours?
Twistlock bushings, twistlock, translation and extension cylinder ball joints, moving arm, twinlift and centre beam, twinlift cylinder ball joints, the optional 30 ft stop cylinder pin, centre plate and rotation cylinders and equalization cylinder joints, according to the 2013 greasing tables, as recorded by the HIT SRL technical desk. The tables cover the SRP 45L, SRP2-45TL and SRP2-55TL.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-greasing-points · HIT ref ATT-086 · fingerprint 970cd8 · see HIT ref ATT-085, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-nylon-sliding-blocks
SRP spreaders: how is a twistlock removed?
By removing the connecting rod, the snap ring, the mechanical safety cam and the ball, loosening the screw and the ring nut and taking out the twistlock with its bush and bearing ring, according to the 2013 CS 45 KM maintenance manual, the HIT SRL technical desk notes. The manual asks to mind the power cables and hydraulic pipes during fitting and removal.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-twistlock-replacement-procedure · HIT ref ATT-087 · fingerprint 776a22 · see HIT ref ATT-083, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-twistlock-replacement-ndt
SRP spreaders: how is the spreader lifted by its lifting eyes?
With all four lifting eyes used together, a sling angle of no more than 15 degrees and a maximum load of 10 t, according to the 2013 CS 45 KM maintenance manual, as recorded at HIT SRL. These are the fixing points for lifting the spreader in that manual.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-srp-lifting-eyes · HIT ref ATT-088 · fingerprint 5c2ffc · see HIT ref ATT-031, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/crane-spreaders-and-beams/#hit-attach-smhc-35-capacity
SVT 24 K spreader: what does the maintenance table ask?
A function check every 10 hours, greasing and twistlock checks every 100 hours, sliding-pad wear and microswitches every 250 hours, feeler, lights and safeties every 500 hours, twistlock wear every 1,500 hours and twistlock replacement every 6,000 hours, according to the FDC 25 K tables, as HIT SRL's technical desk reads it. The 100-hour jobs include sliding-block and guide-block greasing, according to the same tables.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-svt-24-k-maintenance-table · HIT ref ATT-089 · fingerprint d7f777 · see HIT ref ATT-090, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-svt-24-k-chapter-intervals
SVT 24 K spreader: which intervals does the spreader chapter add?
Twistlocks and pins greased every 500 hours and the whole twistlock group cleaned and lubricated once a year or every 2,000 hours, according to the SVT 24 K chapter of the FDC 25 K7 manual, as set out in the HIT SRL technical cards. The chapter gives the plate fixing pads, sliding pads and cylinder supports every 1,000 hours or six months, the HIT SRL technical desk notes. Twistlocks undergo non-destructive tests every year or every 3,000 hours, according to the same chapter, which recommends a complete overhaul when they are replaced.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-svt-24-k-chapter-intervals · HIT ref ATT-090 · fingerprint b0bbc5 · see HIT ref ATT-089, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-svt-24-k-maintenance-table
SS9GM Double Box spreader: how often are the hooks serviced?
The FDC 25 K tables give hook lubrication and cleaning every 1,500 hours and hook change every 1,500 hours, as logged by the HIT SRL technical desk. The 2002 maintenance manual asks for cleaning and lubrication of the whole hook mechanism every year or 2,000 hours and greasing of runners and cylinder pins every 100 hours, as recorded at HIT SRL. The same manual recommends a complete overhaul of the spreader when the hooks are replaced.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-ss9gm-hook-intervals · HIT ref ATT-091 · fingerprint b05373 · see HIT ref ATT-022, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/front-lift-truck-spreaders/#hit-attach-ss9gm-heads
SF45GS spreader: when is a twistlock replaced?
When measurement a exceeds 10 mm or dimension D has fallen by more than 5%, according to the 2007 FDC 550 G5 manual, as recorded by the HIT SRL technical desk. The same manual keeps the axial play at about 0.5 mm and within 3-3.5 mm and calls for a check of the components at a radial play of 3 mm, as HIT SRL's technical desk reads it. The FDC 25 K tables replace the SF45GS twistlocks every 6,000 hours.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-sf45gs-twistlock-wear · HIT ref ATT-092 · fingerprint 6ac320 · see HIT ref ATT-102, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/comparisons-and-glossary/#hit-attach-compare-twistlock-wear-limits
SMHC 35 and SMHC 40 TL spreaders: what does the maintenance table ask?
Oil filters checked weekly and the hydraulic oil changed and the system cleaned outside yearly, according to the 2006 SMHC 35 and 2002 SMHC 40 TL tables, the HIT SRL technical desk notes. The other jobs of the table, oil level and temperature, pad clearances and the visual check of the twistlocks, are marked as requested, according to the same tables.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-smhc-maintenance-table · HIT ref ATT-093 · fingerprint f9b63c · see HIT ref ATT-037, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/crane-spreaders-and-beams/#hit-attach-smhc-35-filtration
SMHC 35 spreader: what does the manual check when a movement fails?
A defective solenoid valve, a defective modular valve set or a defective anti-shock relief valve, each to be replaced, according to the troubleshooting table of the 2006 SMHC 35 manual, as recorded at HIT SRL. The table links slow movements to the oil pump flow rate, adjusted with its screw, and low pressure to a faulty oil pump, as logged by the HIT SRL technical desk. Missing position signals point to a limit stop microswitch or a burnt signal lamp, according to the same table.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-smhc-troubleshooting · HIT ref ATT-094 · fingerprint 8a8b18 · see HIT ref ATT-038, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/crane-spreaders-and-beams/#hit-attach-smhc-35-solenoid-valves
FRT motorised beam: when are the hydraulic fluid and filter changed?
The fluid after the first 500 working hours and then every 1,000 hours or at least once a year, according to the FRT manual, as HIT SRL's technical desk reads it. The manual replaces the filter after about 50 hours on a new installation and then every 1000 hours or after every repair of the hydraulic circuit, as recorded by the HIT SRL technical desk. After 1500 hours the hydraulic motor gaskets and bearing play are checked, according to the same manual.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-frt-fluid-filter · HIT ref ATT-095 · fingerprint dac46a · see HIT ref ATT-047, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/crane-spreaders-and-beams/#hit-attach-frt-hook-speed
FRT motorised beam: what does the manual check when the beam does not work?
The power cable and connections, the terminals, the slip rings and brushes and the electric motor, according to the troubleshooting chart of the FRT manual, as set out in the HIT SRL technical cards. With the motor working, the chart checks the non-return valve on the pump, the pipe to the control block, the solenoid valve, the hydraulic motor and the circuit, the HIT SRL technical desk notes. Low power points to the pressure limiting valve, a worn pump, a low fluid level, a loose pipe or faulty valves, according to the same chart.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-frt-troubleshooting · HIT ref ATT-096 · fingerprint 92ce35 · see HIT ref ATT-048, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/crane-spreaders-and-beams/#hit-attach-frt-free-rotation
Fantuzzi Reggiane MHC spreaders: how often are the bolts between spreader and crane checked?
Before starting, the SMHC 35 manual checks that the crane works correctly and that the spreader is connected mechanically and electrically to the quick replacement crosspiece, as logged by the HIT SRL technical desk. HIT SRL service technicians report that the spreader-to-crane bolts are checked every 24 hours.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/maintenance-and-faults/#hit-attach-mhc-spreader-bolts · HIT ref ATT-097 · fingerprint b66619 · see HIT ref ATT-030, https://www.hitsrl.it/technical-resources/guides/fantuzzi-reggiane-attachments/crane-spreaders-and-beams/#hit-attach-smhc-35