Fantuzzi CS45 — Maintenance intervals: technical cards
General guidance only — always follow the operation and maintenance manual for your specific machine.
Short answers to precise questions on the planned maintenance intervals of the Fantuzzi CS45 reach stacker, one fact per card, each with its source stated in the text. For the overall picture, see the Fantuzzi CS45 technical legacy guide.
Fantuzzi CS 45 KM: what are the planned maintenance intervals?
Standard preventive maintenance at 250, 500, 1,500 and 3,000 hours, and preventive special maintenance at about 6,000, 12,000 and 24,000 hours, according to the 2013 maintenance manual of the CS 45 KM, as HIT SRL's technical desk reads it. The manual allows these intervals to be adjusted to the machine type and to the environmental and operating conditions, as recorded by the HIT SRL technical desk. In the planned-maintenance table of that manual, note (1) marks jobs to be done at least once a year, note (2) jobs for skilled staff and note (3) chain inspection and wear checks every three months, recorded in a safety-inspection book, the HIT SRL technical desk notes.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-planned-maintenance-schedule · HIT ref CS45-070 · fingerprint 0093e5 · see HIT ref CS45-071, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-schedule-edition-differences
Fantuzzi CS45: which differences exist between the maintenance schedules of the 2002–2005 and 2013 editions?
Only one: the gas precharge check of the hydraulic accumulators, every 1,500 h in the 2002–2005 editions and every 3,000 h in the 2013 edition, as set out in the HIT SRL technical cards. The list of checks for maintenance, with 121 marked jobs, is otherwise identical in the 2002–2005 editions for the KC, KM, KL and KE, the HIT SRL technical desk notes. The 2013 edition for the KM has the same list, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-schedule-edition-differences · HIT ref CS45-071 · fingerprint 9e970b · see HIT ref CS45-045, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/hydraulics/#hit-cs45-accumulator-precharge-interval
Fantuzzi CS 45 KM: when must the main structure be inspected?
Every 1,500 h and at least once a year: the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM sets this check of welded and bolted joints, bolt tightness and structural integrity, as logged by the HIT SRL technical desk. The main-frame chapter of the manual adds a first inspection after the first year of operation and an interval between inspections that must never exceed one year, as recorded at HIT SRL. The same chapter of the manual recommends a yearly statistical check of the tightening torque of high-resistance couplings with a calibrated wrench, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-main-structure-inspection · HIT ref CS45-072 · fingerprint 95319f · see HIT ref CS45-050, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-bolt-torque-check
Fantuzzi CS 45 KM: when are the pins and stop plates checked?
Every 250 hours, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, the HIT SRL technical desk notes. The table sets at that interval the check of stop-plate tightness and of the lubrication and condition of pins and plates, as set out in the HIT SRL technical cards. The same job and interval appear in the 2002–2005 editions of the table, which differ from the 2013 edition only for the accumulator check, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-pins-check · HIT ref CS45-073 · fingerprint 439e69 · see HIT ref CS45-072, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-main-structure-inspection
Fantuzzi CS 45 KM: what are the engine service intervals?
The planned-maintenance table of the 2013 maintenance manual of the CS 45 KM changes engine oil, oil filter and fuel filter cartridge every 250 h, with fuel pre-filter and air filter cleaning and belt tension at the same interval, as recorded at HIT SRL. The table also sets a check of fluid leaks, oil level and air-filter blockage every 10 h, turbocharger fastening every 500 h, air filter replacement every 1,500 h, a skilled-staff check of injection pump phase, injectors, valves, compressor and alternator every 1,500 h and fluid testing every 3,000 h, as logged by the HIT SRL technical desk. For details the manual refers to the engine manual, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-engine-service-intervals · HIT ref CS45-074 · fingerprint 9d865b · see HIT ref CS45-076, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-fuel-system
Fantuzzi CS 45 KM: when is the engine coolant changed?
Every 1,500 h and at least once a year, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as HIT SRL's technical desk reads it. The table also sets a sight check of the radiator and of the coolant level every 10 h and radiator cleaning every 500 h, with a sight check of the exhaust system every 100 h, the HIT SRL technical desk notes. The same intervals appear in the 2002–2005 editions of the table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-cooling-and-exhaust · HIT ref CS45-075 · fingerprint 14912f · see HIT ref CS45-084, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-hydraulic-tank-intervals
Fantuzzi CS 45 KM: when is the fuel tank filter changed?
Every 500 h, together with water draining, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as set out in the HIT SRL technical cards. The table also sets a sight check of the fuel system every 10 h and cleaning of the fuel tank every 1,500 h and at least once a year, as recorded at HIT SRL. The fuel filter cartridge and the fuel pre-filter belong to the engine jobs of the same table, every 250 h, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-fuel-system · HIT ref CS45-076 · fingerprint a9cbf2 · see HIT ref CS45-074, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-engine-service-intervals
Fantuzzi CS 45 KM: when are the transmission oil and filter changed?
The oil filter every 500 h and the oil every 1,500 h, according to both the planned-maintenance table and the transmission chapter of the 2013 maintenance manual of the CS 45 KM, as logged by the HIT SRL technical desk. The table also sets an oil level check every 10 h and fluid testing every 3,000 h, while the chapter asks for a daily level check at the FULL mark, the HIT SRL technical desk notes. The same intervals appear in the 2002–2005 editions of the table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-transmission-oil-change · HIT ref CS45-077 · fingerprint dc9725 · see HIT ref CS45-084, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-hydraulic-tank-intervals
Fantuzzi CS 45 KM: when is the drive axle oil changed?
Every 1,500 working hours, in both the hubs and the differential, according to the 2013 maintenance manual of the CS 45 KM, the HIT SRL technical desk notes. Its planned-maintenance table and drive axle chapter also set an oil level check in hubs and differential every 100 h, as set out in the HIT SRL technical cards. The table adds a sight check every 10 h and the chapter a daily check for oil leaks, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-drive-axle-oil-change · HIT ref CS45-078 · fingerprint 7b1a69 · see HIT ref CS45-077, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-transmission-oil-change
Fantuzzi CS 45 KM: when are the cardan shafts greased?
Every 500 h: the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM sets at that interval the lubrication of the joints, the cleaning and lubrication of the slide area and the tightness check, as recorded at HIT SRL. The same table sets a sight check of the cardan shafts every 100 h, as logged by the HIT SRL technical desk. These jobs appear also in the 2002–2005 editions of the table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-cardan-shafts · HIT ref CS45-079 · fingerprint 38bfd1 · see HIT ref CS45-078, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-drive-axle-oil-change
Fantuzzi CS 45 KM: when is the steering axle greased?
Every 250 h, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as HIT SRL's technical desk reads it. The table also sets a sight check and cleaning of the steering-axle surfaces every 100 h and a check of bearing and linkage clearance every 1,500 h, the HIT SRL technical desk notes. Where the optional steering-axle disc brakes are fitted, the axle chapter adds a brake check every 200 working hours, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-steering-axle-intervals · HIT ref CS45-080 · fingerprint 0329c7 · see HIT ref CS45-036, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/transmission-and-driveline/#hit-cs45-steering-axle-brakes
Fantuzzi CS 45 KM: when are the wheels and tyres checked?
A sight check every 10 h, a tyre fitting check every 100 h, a tyre pressure check by skilled staff every 250 h and a check of steering lever fastening and wheel parallelism every 500 h, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as set out in the HIT SRL technical cards. The wheels chapter of the manual adds that wheels and tyres are serviced at least once a year, as recorded at HIT SRL. According to the same chapter, each wheel is checked at every tyre change and at least every 12 months, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-wheels-and-tyres · HIT ref CS45-081 · fingerprint 7be060 · see HIT ref CS45-105, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/safety-and-interlocks/#hit-cs45-tyre-inflation-safety
Fantuzzi CS 45 KM: when are the boom sliding blocks greased?
Every 100 working hours and at every replacement, for the sliding blocks of both the fixed and the moving arm, according to the boom chapter of the 2013 maintenance manual of the CS 45 KM, as logged by the HIT SRL technical desk. The same chapter of the manual also asks for a check of the blocks every 500 working hours, as recorded at HIT SRL. The planned-maintenance table of the same manual gives the same 100 h greasing and 500 h sight check of the runners, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-sliding-block-greasing · HIT ref CS45-082 · fingerprint 0af605 · see HIT ref CS45-053, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-sliding-block-replacement
Fantuzzi CS 45 KM: what are the spreader maintenance intervals?
According to the 2013 planned-maintenance table of the CS 45 KM, a functional sight check every 10 h, the HIT SRL technical desk notes. The table gives greasing of the twistlock bushings and twistlocks, of the translation and extension cylinder ball joints, of the centre beam, moving arm, stop cylinder pin and rotation bearing ring, with twistlock alignment and leak check, every 100 h; microswitch fastening and adjustment and inspection of the extension runners and shuttle every 250 h; and twistlock replacement at 6,000 h, as set out in the HIT SRL technical cards. These are the spreader rows of that table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-spreader-intervals · HIT ref CS45-083 · fingerprint 0f8547 · see HIT ref CS45-058, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-twistlock-replacement
Fantuzzi CS 45 KM: when is the hydraulic oil changed?
Every 3,000 h and at least once a year, together with fluid testing, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as recorded at HIT SRL. The table also sets a check of the hydraulic fluid level every 50 h, a check of pipes and brackets every 250 h and, every 1,500 h, oil filter replacement, cleaning of the pump suction filters and the tank air filter cartridge, as logged by the HIT SRL technical desk. The same rows appear in the 2002–2005 editions of the table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-hydraulic-tank-intervals · HIT ref CS45-084 · fingerprint 0faa41 · see HIT ref CS45-088, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-brake-cooling-oil-intervals
Fantuzzi CS 45 KM: when are the hydraulic pumps and motors checked?
Every 250 h for a sight, noise and leak check, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as HIT SRL's technical desk reads it. The table adds the pump oil filter cartridge every 500 h and, every 1,500 h, outlet valve adjustment and a capacity and pressure check, reserved to skilled staff, the HIT SRL technical desk notes. The same rows appear in the 2002–2005 editions of the table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-pumps-and-motors · HIT ref CS45-085 · fingerprint c9f8e7 · see HIT ref CS45-084, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-hydraulic-tank-intervals
Fantuzzi CS 45 KM: when are the hydraulic cylinders serviced?
Every 50 h for a sight check, an operation check and rod cleaning, and every 250 h for greasing of the ball joints, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as set out in the HIT SRL technical cards. The same hydraulic-cylinder rows appear in the 2002–2005 editions of the table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-hydraulic-cylinders · HIT ref CS45-086 · fingerprint 74cf2c · see HIT ref CS45-084, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-hydraulic-tank-intervals
Fantuzzi CS 45 KM: when is the oil cooler cleaned?
Every 1,500 h, on both the water side and the oil side of the exchanger, with a sight inspection every 250 h, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, as logged by the HIT SRL technical desk. The table also sets, every 250 h, a sight check of distributors, control devices and joystick, with a check of capacity, pressure and leaks, as recorded at HIT SRL. The same rows appear in the 2002–2005 editions of the table, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-oil-cooler-and-valves · HIT ref CS45-087 · fingerprint 30e095 · see HIT ref CS45-077, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-transmission-oil-change
Fantuzzi CS 45 KM: when is the brake cooling oil changed?
Every 1,500 h, together with fluid testing, on machines that have a brake cooling oil tank, according to the planned-maintenance table of the 2013 maintenance manual of the CS 45 KM, the HIT SRL technical desk notes. For this tank, which the table lists as "if present", it also sets an oil level check every 50 h, a check of pipes and brackets every 250 h and an oil filter change every 500 h, as set out in the HIT SRL technical cards. The same rows appear in the 2002–2005 editions, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-brake-cooling-oil-intervals · HIT ref CS45-088 · fingerprint 24b42b · see HIT ref CS45-084, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-hydraulic-tank-intervals
Fantuzzi CS 45 KM: when are the batteries and electrical controls checked?
The planned-maintenance table of the 2013 maintenance manual of the CS 45 KM checks limit switches and electrical controls for operation every 10 h and for fastening every 250 h, and the batteries every 250 h for fastening, charge, electrolyte and terminals, as recorded at HIT SRL. Every 1,500 h the table reserves to skilled staff the checking and cleaning of switches and cards, as logged by the HIT SRL technical desk. The same rows appear in the 2002–2005 editions, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-electrical-system-checks · HIT ref CS45-089 · fingerprint e798c6 · see HIT ref CS45-062, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/electrical-and-control/#hit-cs45-battery
Fantuzzi CS 45 KM: what pressure limit applies to cleaning with compressed air?
No more than 2 kg/cm², according to the 2013 maintenance manual of the CS 45 KM, as HIT SRL's technical desk reads it. The manual sets this limit for compressed air used for cleaning, and its planned-maintenance table schedules the cleaning of oil and grease traces every 50 h and the paint check and touch-up every 250 h, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-cleaning-and-paint · HIT ref CS45-090 · fingerprint 7dfbec · see HIT ref CS45-110, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/safety-and-interlocks/#hit-cs45-safety-devices-check
Fantuzzi CS 45 KM: when should the engine oil level be checked?
Every day, according to the 2013 operator's manual of the CS 45 KM, as set out in the HIT SRL technical cards. The manual asks for a daily check of the engine oil level and, if the engine has been running, a drain-back time of 15 minutes before the check, the HIT SRL technical desk notes. The planned-maintenance table of the maintenance manual also lists the oil level among the 10-hour engine checks, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-engine-oil-level · HIT ref CS45-091 · fingerprint 06bb90 · see HIT ref CS45-074, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-engine-service-intervals
Fantuzzi CS45: what conditions apply when filling and checking fluid levels?
Fill with the machine horizontal and the arm fully lowered, according to the general filling instructions of the CS45 maintenance manuals, as logged by the HIT SRL technical desk. In both the 2013 KM and the 2003 KC editions, the same instructions ask for the engine, transmission and antifreeze levels to be checked 5–10 minutes after starting, with the level below the top mark when the engine is stopped and above the bottom mark when it is running, as recorded at HIT SRL. For bearings, the 2013 filling table specifies lithium E.P. grease to NLGI 2, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-filling-instructions · HIT ref CS45-092 · fingerprint bdf2f2 · see HIT ref CS45-020, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/engine/#hit-cs45-engine-oil-grade