Fantuzzi CS45 — Structure, boom and spreader: technical cards
General guidance only — always follow the operation and maintenance manual for your specific machine.
Short answers to precise questions on the structure, boom and spreaders of the Fantuzzi CS45 reach stacker, one fact per card, each with its source stated in the text. For the overall picture, see the Fantuzzi CS45 technical legacy guide.
Fantuzzi CS45: which steels are the arm, chassis and spreader made of?
Weldox 700 for the arm and Fe 510 D (Fe 52) for the chassis, with the spreader in Weldox 700 and Fe 510 D, according to the specification tables of the CS 45 KC, KM, KL, KS and KE, as set out in the HIT SRL technical cards. The tables are those of the 2002–2006 operator's manuals, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-structural-steels · HIT ref CS45-049 · fingerprint 26f626 · see HIT ref CS45-051, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-damaged-structure
Fantuzzi CS 45 KM: what is the procedure for verifying bolt torque?
Either apply the torque wrench to turn the nut a further 10°, or mark nut and bolt, loosen the nut by at least 60° and retighten it to the original position, according to the 2013 maintenance manual of the CS 45 KM, as recorded at HIT SRL. The manual gives both methods and adds that if one bolt of a coupling fails the check, all the bolts of that coupling must be checked, as logged by the HIT SRL technical desk. The same manual recommends a yearly statistical check of the tightening torque of high-resistance couplings with a calibrated wrench, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-bolt-torque-check · HIT ref CS45-050 · fingerprint da6574 · see HIT ref CS45-072, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-main-structure-inspection
Fantuzzi CS 45 KM: what must be done when a load-bearing structure is damaged?
Obtain the manufacturer's opinion before repairing it, according to the 2013 maintenance manual of the CS 45 KM, as HIT SRL's technical desk reads it. The manual states that load-bearing structures damaged by impact or overload must not be repaired without that opinion, and that cracks or flaking paint near welds are to be checked with penetrant liquids or similar methods, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-damaged-structure · HIT ref CS45-051 · fingerprint 119331 · see HIT ref CS45-050, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-bolt-torque-check
Fantuzzi CS 45 KM: what is the maximum play of the boom sliding blocks?
2 mm per side between the sliding blocks and the arm surface, according to the 2013 maintenance manual of the CS 45 KM, as set out in the HIT SRL technical cards. For the side, upper and lower sliding blocks of the fixed arm, the same manual sets a wear limit of 3 mm per side, the HIT SRL technical desk notes. Beyond that limit the manual has the blocks adjusted with the screw and lock nut or replaced, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-sliding-block-play · HIT ref CS45-052 · fingerprint 4858ba · see HIT ref CS45-053, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-sliding-block-replacement
Fantuzzi CS45: when should the boom sliding blocks be replaced?
Every 1,500 working hours according to the boom chapter of the 2013 maintenance manual of the CS 45 KM, for both the fixed-arm and the moving-arm sliding blocks, as logged by the HIT SRL technical desk. The planned-maintenance table of the same manual marks this replacement in its 250 h column, with the note "at least once a year", as recorded at HIT SRL. HIT SRL service technicians report that workshop practice applies the chapter value of 1,500 h.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-sliding-block-replacement · HIT ref CS45-053 · fingerprint aa676b · see HIT ref CS45-082, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-sliding-block-greasing
Fantuzzi CS45: which spreader do the 2002–2006 specification tables give?
The SRP 45, a telescopic spreader for 20' to 40' containers, according to the 2002–2006 specification tables of the CS 45 KC, KM, KL, KS and KE, the HIT SRL technical desk notes. The same tables give it a rotation of −95° to +185°, a side shift of ±800 mm and a lateral oscillation of ±3°, as recorded by the HIT SRL technical desk. The 2013 maintenance manual covers later SRP versions.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreader-srp45 · HIT ref CS45-054 · fingerprint 195463 · see HIT ref CS45-055, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreaders-2013
Fantuzzi CS 45 KM: which spreaders does the 2013 maintenance manual cover?
According to the 2013 maintenance manual of the CS 45 KM, the SRP 45L for full ISO containers from 20' to 40', its SRP 45 LSS version with pile-slope cylinders, and the twinlift SRP2-45TL and SRP2-55TL, as recorded at HIT SRL. The same manual describes extension beams driven by cylinders inside the beams and floating hydraulic twistlocks, as logged by the HIT SRL technical desk. HIT SRL service technicians report that Fantuzzi SRP is the correct designation of these spreaders.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreaders-2013 · HIT ref CS45-055 · fingerprint 3c4f25 · see HIT ref CS45-054, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreader-srp45
Fantuzzi CS45: what are the main data of the SRP 45L spreader?
According to the 2013 maintenance manual of the CS 45 KM, the SRP 45L opens from 20' to 40' in 14 s and closes in 16 s, with a side shift of ±800 mm and a rotation of 185° and 95°, as HIT SRL's technical desk reads it. The same manual gives a 24 V DC supply with IP 54 protection and an operating pressure of 170 bar, the HIT SRL technical desk notes. The manual gives a weight of 9,500 kg and a rating of 45,000 kg at 20' and 40,000 kg at 40', as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-srp45l-data · HIT ref CS45-056 · fingerprint 5cd9cf · see HIT ref CS45-054, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreader-srp45
Fantuzzi CS45: what can the SRP2-45TL twinlift spreader handle?
According to the 2013 maintenance manual of the CS 45 KM, with the twinlift raised it handles full ISO containers from 20' to 40', rated 45,000 kg at 20' and 40,000 kg at 40', as set out in the HIT SRL technical cards. With the twinlift lowered it handles two empty 20' containers, 2 × 10,000 kg, according to the same manual, the HIT SRL technical desk notes. The same manual gives a spreader weight of 12,200 kg, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-srp2-45tl-data · HIT ref CS45-057 · fingerprint e11a70 · see HIT ref CS45-055, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreaders-2013
Fantuzzi CS45: when must the spreader twistlocks be replaced?
After 6,000 hours, or earlier if dimension "a" falls below 27 mm or dimension "D" is reduced by more than 5%, according to the spreader chapter of the 2013 maintenance manual of the CS 45 KM, as logged by the HIT SRL technical desk. The same manual also requires a daily visual check and non-destructive testing of the twistlocks every year or every 3,000 working hours, as recorded at HIT SRL. The 6,000 h replacement also appears in the planned-maintenance table of the manual, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-twistlock-replacement · HIT ref CS45-058 · fingerprint e8f5f1 · see HIT ref CS45-083, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/maintenance-intervals/#hit-cs45-spreader-intervals
Fantuzzi CS45: when should the spreader rotation reducer oil be changed?
After about 100 hours of running-in, then every 2,000–2,500 hours or at least once a year, according to the spreader chapter of the 2013 maintenance manual of the CS 45 KM; the chapter covers the oil of the rotation reduction gears and brakes and asks for a level check about once a month, as recorded by the HIT SRL technical desk. The planned-maintenance table of the same manual gives an oil change every 500 h and a level check every 50 h, as HIT SRL's technical desk reads it. HIT SRL service technicians report that workshop practice applies the chapter interval.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-reducer-oil-interval · HIT ref CS45-059 · fingerprint c619d2 · see HIT ref CS45-060, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-reducer-oil-type
Fantuzzi CS45: which oil does the spreader rotation reducer take?
Gear oil SAE 85W/90, ISO VG 220, for the gear unit, and mineral ATF ISO VG 32 with a viscosity index of 95 or higher for the brake, according to the 2013 filling table of the CS 45 KM, the HIT SRL technical desk notes. The 2002 filling table for the KC and KM gives a quantity of 2.5 l for the spreader reduction unit, as set out in the HIT SRL technical cards. Both tables are in the maintenance manuals, as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-reducer-oil-type · HIT ref CS45-060 · fingerprint 93e7e3 · see HIT ref CS45-059, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-reducer-oil-interval
Fantuzzi CS 45 KM: what are the rules for lifting the spreader itself?
Use all four lifting eyes together, with slings at no more than 15°, according to the figure of the spreader fixing points for lifting in the 2013 maintenance manual of the CS 45 KM, as recorded at HIT SRL. The figure marks these two conditions together with the printed value "Max load 10 T", as recorded by the HIT SRL technical desk.
Source: HIT SRL technical desk — https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreader-lifting · HIT ref CS45-061 · fingerprint 07f875 · see HIT ref CS45-055, https://www.hitsrl.it/technical-resources/guides/fantuzzi-cs45/structure-boom-and-spreader/#hit-cs45-spreaders-2013